QUICK-CHANGE GIGA | ｜BL AUTOTEC, LTD.

700Kg(6.860N)
Optional parts can be equipped

GIGA is a device for automatic tool changing, designed for robots handling heavy-payloads, with weight capacities of 350kg, 400kg, 500kg, and 700kg. GIGA is used for body in white handling and jig base changing in the automotive industry. It is also used in other industries for heavy load palletizing, and loading and unloading of CNC machines. In addition to handling applications, GIGA can be used in spot-welding gun changing applications. GIGA can also use our QUICK-CHANGE ZEUS Series modules.

Accessories for master plate

W/O insulation (IN12 or IN16)…	parallel pin (φ12×22)×1pc, bolts (M12×90)×6pcs,
	flat washers (for M12 bolts, small)×6pcs,
	spring washers (for M12 bolts)×6pcs,
	resin collars (inner φ12.5)×6pcs

With insulation (IS)…	insulation locating pins (φ12×30)×2pcs, bolts (M12×100)×6pcs,
	flat washers (for M12 bolts, small)×6pcs,
	spring washers (for M12 bolts)×6pcs,
	resin collars (inner φ12.5), insulation plate×1pc

Catalog (PDF)

Features of QUICK-CHANGE GIGA

Lock without touching

The Master Plate can lock onto the Tool Plate with a gap between them.

Enhanced mechanical fail-safe function!

Our proven mechanical fail-safe mechanism has been further enhanced with the addition of a spring
back-up for greater reliability, so the Master and Tool Plates will not separate, even if pneumatic pressure fails.

Conforms to ISO standards for robot flanges!

The GIGA bolt pattern is compatible with heavy payload robot flanges. Bolt pattern: PCD 200, M12×6 pcs

Safety feature:fool-proof

Built-in lock/unlock sensor (selection NPN/PNP)
Built-in approach sensor (detecting clearance of Tool Plate)
Standardly equipped mechanical safety valve that allows Tool Plate to separate from Master Plate only at a certain spot on tool stand.

Specifications

Main body
Load capacity（Rated load）		6,860N(700kg)
Positional repeatability ※1		±0.025mm
Allowable dynamic moment	Bendingdirection（Tx.Ty）	7,840N・m(800kgf・m)
Allowable dynamic moment	Twisting direction（Tz）	5,880 N･m(600kgf・m)
Coupling force（at 0.49MPa air pressure） ※2		63,239N(6,453kgf)
Material	Frame	Aluminum alloy
Material	Twisting direction（Tz）	stainless steel
Overall dimension (When coupled)		φ350×H160mm
Product weight （Main body）	Master Plate	25kg
Product weight （Main body）	Tool Plate	15kg
Electric signal connection （Built-in）	Connector(Master side)	5A×20本 ※2	D/MS3102A24-28P
Electric signal connection （Built-in）	Connector(Tool side)	5A×20本 ※2	D/MS3102A24-28S
Lock/unlock mechanism		Ball-locking mechanism
Lock/unlock operation required air pressure		0.39～0.68MPa(4～7kgf/cm²)
Allowable temperature and humidity range		0～50℃、35～90% (Non-condensing)
Lock/unlock sensor	Lock status	1 built-in proximity switch
Lock/unlock sensor	Unlock status	1 built-in proximity switch
Approach sensor		for tool plate position (detect less than 1.0mm clearance)
Drop prevention valve		Mechanical Valve

Module for A side and B side
	Model	Capacity and number of contacts		Connector for Master Plate side	Connector for Tool Plate side
Servo module	SEAM(T) SEBM(T)	Servo powers 20A（500V）×6 ※4		D/MS3102A20-17P	D/MS3102A20-17S
	SEAM(T) SEBM(T)	Electric signals 5A（220V）×17 ※5		D/MS3102A20-29P	D/MS3102A20-29S
	SEYAM(T) SEYBM(T)	Servo powers 20A（500V）×6 ※6		D/MS3102A20-15P	D/MS3102A20-15S
	SEYAM(T) SEYBM(T)	Electric signals 5A（220V）×17 ※5		D/MS3102A20-29P	D/MS3102A20-29S
	SEPAM(T) SEPBM(T)	Servo powers 20A（500V）×6 ※4		D/MS3102A20-17P	D/MS3102A20-17S
		Electric signals 5A（220V）×17 ※5		D/MS3102A20-29P	D/MS3102A20-29S
		Electric signals 5A（220V）×37 ※7		D/MS3102A28-21P	D/MS3102A28-21S
Fluid module ※9	FL4AM/FL4BM	4 ports	Master Plate side	4 ports Rc3/8（self-sealing） for both of coolant and pneumatic
	FL4AT/FL4BT		Tool Plate side
	FP4AT/FP4BT		Tool Plate side	4 ports Rc3/8（pass-through）for pneumatic
	QL4AM/QL4BM		Master Plate side	4 ports Rc3/8（self-sealing） for both of coolant and pneumatic
	QL4AT/QL4BT		Tool Plate side
	QP4AT/QP4BT		Tool Plate side	6 ports Rc3/8（pass-through）
	FL6AM/FL6BM	6 ports	Master Plate side	4 ports Rc3/8（self-sealing） for both of coolant and pneumatic
	FL6AT/FL6BT		Tool Plate side
	FP6AT/FP6BT		Tool Plate side	6 ports Rc3/8（pass-through）
	QL6AM/QL6BM		Master Plate side	6 ports Rc3/8（self-sealing）for both of coolant and pneumatic
	QL6AT/QL6BT		Tool Plate side
	QP6AT/QP6BT		Tool Plate side	6 ports Rc3/8（pass-through）for pneumatic
Pneumatic port	P38AM（T）＊ P38BM（T）＊	4 ports		4 ports Rc3/8（pass-through）
Electric signal module	JXAM(T)＊ JXBM(T)＊	5Ax16本 ※10		JMR-2116M-D	JMR-2116F-D
	RXAT＊ RXBT＊	5A×16（without connector）※11		ー	terminal for solder
	MWXAM(T) MWXBM(T)	13A×10 Resistance to dust and wator		D/MS3102A18-1P	D/MS3102A18-1S
	BNXAM（BDXAT）＊ BNXBM（BDXBT）＊	non-contact electric signal 15 NPN output		WEBR2119MS-D	WEBR2116FS-D
	BBPXAM（BDXAT）＊ BPXBM（BDXBT）＊	non-contact electric signal 15 PNP output		WEBR2119MS-D	WEBR2116FS-D
Ground contact module	E51AM(T)* E51BM(T)*	500Ax1本（usage：50%）
Attachment module	GLAM(T) GLBM(T)	Attachment module for A or B side. （For adding conventional Quick change options）
Cover	LCAM(T) LCBM(T)	Cover for A side or B side ※13

Module for C side and D side
Primary current module	WPCM(T) WPDM(T)	200A（usage: 25％）600V Sequence 100A（600V）×3 ※8 Thermo signal: 5A（200V）×3	D/MS3102A36-3P	D/MS3102A36-3S
Primary current module	WSCM(T) WSDM(T)		Seal connector ABS-3632
Pneumatic port	P18CM(T)* P18DM(T)*	4 ports	Rc1/8×4（pass-through）
Pneumatic port	P3WCM(T)* P3WDM(T)*	2 ports	Rc3/8×2（pass-through）
Electric signal module	JCM（T)* JDM（T)*	5A×16 ※10	JMR-2116M-D	JMR-2116F-D
	RCT/RDT	5A×16 （without connector） ※11		erminal for solder
	M10CM(T)* M10DM(T)*	13Ax10本 ※8	D/MS3102A18-1P	D/MS3102A18-1S
	MWCM(T)* MWDM(T)*	Resistance to dust and wator 13A×10	D/MS3102A 18-1P	D/MS3102A 18-1S
	BNCM（BDCT)* BNDM（BDDT)*	non-contact electric signal 15　NPN output	WEBR2119MS-D	WEBR2119FS-D
	BPCM（BDCT）* BPDM（BDDT）*	non-contact electric signal 15　NPN output	WEBR2119MS-D	WEBR2119FS-D
Ground contact module	E51CM(T)* E51DM(T)*	500A×1（usage：50%）
Attachment module	GSCM(T) GSDM(T)	Attachment module for C and D side （For fitting conventional Quick change options onto C-side）
Cover	SCCM(T) SCDM(T)	Cover for C side and D side※13

＊include attachment module (Will interfere with Large Cover (SC) on Tool Plate if cover is attached)

Miscellaneous accessories
Lock/unlock Solenoid valve	VE VN	In case malfunction of solenoid valve for lock/unlock or operation mistake, tool plate is never released places except tool stand. VE : With solenoid valve for lock/unlock VN : Without solenoid valve for lock/unlock

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