QUICK-CHANGE ZEUS | ｜BL AUTOTEC, LTD.

150～230Kg(1,470～2,254N)
Optional parts can be equipped

QUICK-CHANGE ZEUSTM is available such as spot-welding gun exchange, material handling and tool changing. It can use for robot payloads of 150-230kg. ZEUS incorporates the proven locking mechanism of the BL Quick-Change. It is a new, advanced Quick-Change, and ZEUS is light weight and thinness when coupled.

In case of type of Master plate is M1（PCD125）

(M1)…	Stepped Parallel Pin（φ10×25）×2pcs,
	Hexagon socket bolt（custom）
	(M10×65）×6pcsWasher（φ14）×6pcs

In case of type of Master plate is M2（PCD160）

(M2)…	Stepped Parallel Pin（φ10×25）×2pcs,
	Hexagon socket bolt（custom）
	(M10×50）×6pcsHexagon socket bolt（custom）
	(M10×20）×6pcs, Washer（φ14）×12pcs,
(M3)…	Stepped Parallel Pin（φ10×25）×2pcs,
	Hexagon socket bolt（custom）
	(M10×50）×6pcsHexagon socket bolt（custom）
	(M10×20）×6pcs, Washer（φ14）×6pcs,
	Washer（for M12）×6pcs

Catalog (PDF)

Features of QUICK-CHANGE ZEUS

Compact, Light, Thin!

The weight has been reduced by 50% and the outer dimension is 70% compared with our Servo Gun Changer for 220kg payloads. It is only 110mm thick when coupled, which minimizes stress on the robot. The round shape reduces interference by the wiring and hose on the robot arm.

Enhanced mechanical fail-safe function!

Our proven mechanical fail-safe mechanism has been further enhanced with the addition of a spring back-up
for greater reliability, so the Master and Tool Plates will not separate, even if pneumatic pressure fails.

IConforms to ISO standards for robot flanges!

The bolt patterns on ZEUS match the ISO 9409 “mechanical interface” for pitches of φ125mm and φ160mm.
It can be installed on almost all industrial robots with 150-230 kg capacity. We can custom-manufacture to suit
other robot flanges.

Standard equipped lock/unlock sensor & LED indication!

A lock/unlock sensor and LED indications for “lock” or “unlock” are standard equipped on ZEUS,
and an approach sensor (with LED indication) useful for teaching is available as an option.

Resolves communication errors!

Various options available!

Options, such as fool-proof valves for drop prevention in predefined positions,
solenoid valves and field bus systems are available. Please contact us for details.

Specifications

Main body
Weight capacity（Rated load）		1,470～2,254N(150～230kg)
Positioning repeatability ※1		±0.025mm
Allowable dynamic moment	Allowable dynamic moment(Tx,Ty)	3,332 N･m(340kgf・m)
Allowable dynamic moment	Torsional direction(Tz)	3,332 N･m(340kgf・m)
Coupling force（at 0.49MPa air pressure） ※2		27,444N(2,800kgf)
Material	Frame	Aluminum alloy
Material	Lock/unlock mechanism	stainless steel
Outer dimension (When coupled)		φ226×H110mm
Product weight （Main body）	Master Plate	5.4kg
Product weight （Main body）	Tool Plate	2.3kg
Electric signal connection（Built-in）	Connector(Master side)	5A×20本 ※2	D/MS3102A24-28P
Electric signal connection（Built-in）	Connector(Tool side)	5A×20本 ※2	D/MS3102A24-28S
Connector(Tool side)		Ball-locking mechanism
Lock/unlock operation required air pressure		0.39～0.68mpa（4～7kgf/㎠）
Allowable temperature and humidity range		0～50℃、35～90% (Non-condensing)
Lock/unlock sensor	Lock status	1 built-in proximity switch
Lock/unlock sensor	Unlock status	1 built-in proximity switch
Insulation plate set	Model	With/without insulation plate
	IS	nsulation plate （Fiber-reinforced Bakelite）
	IN	Without insulation plate

（※1）	Postional repeatablity is defined as the repeability of a ToolPlate(A)mated with a Master Plate after repeated couplings and uncouplings, not the repeatabity of a Tool Plate(A) and a Tool Plate(B).
（※2）	Coupling force means force which assure repeatability, coupling of Quick changeis kept until supplying air for uncoupling or destroyed by crush.
（※3）	Max.93.6A is allowed as connector.

Module for A side and B side
Servo module	Model	Capacity and number of contacts		Connector for Master Plate side	Connector for Tool Plate side
	SEAM（T） SEBM（T）	Servo powers 20A（500V）×6 ※1		D/MS3102A20-17P	D/MS3102A20-17S
	SEAM（T） SEBM（T）	Electric signals 5A（220V）×17 ※2		D/MS3102A20-29P	D/MS3102A20-29S
	SEYAM（T） SEYBM（T）	Servo powers 20A（500V）×6 ※5		D/MS3102A20-15P	D/MS3102A20-15S
	SEYAM（T） SEYBM（T）	Electric signals 5A（220V）×17 ※2		D/MS3102A20-29P	D/MS3102A20-29S
	SEPAM（T） SEPBM（T）	Servo powers 20A（500V）×6 ※1		D/MS3102A20-17P	D/MS3102A20-17S
		Electric signals 5A（220V）×17 ※2		D/MS3102A20-29P	D/MS3102A20-29S
		Electric signals 5A（220V）×37 ※6		D/MS3102A28-21P	D/MS3102A28-21S
Fluid module ※9	FL4AM/FL4BM	4 ports	Master Plate side	4 ports Rc3/8（self-sealing） for both of coolant and pneumatic
	FL4AT/FL4BT		Tool Plate side
	FP4AT/FP4BT		Tool Plate side	4 ports Rc3/8（pass-through）for pneumatic
	QL4AM/QL4BM		Master Plate side	4 ports Rc3/8（self-sealing） for both of coolant and pneumatic
	QL4AT/QL4BT		Tool Plate side
	QP4AT/QP4BT		Tool Plate side	6 ports Rc3/8（pass-through）
	FL6AM/FL6BM	6 ports	Master Plate side	6 ports Rc3/8（self-sealing）for both of coolant and pneumatic
	FL6AT/FL6BT		Tool Plate side
	FP6AT/FP6BT		Tool Plate side	Rc3/8×6（pass-through）
	QL6AM/QL6BM		Master Plate side	4 ports Rc3/8（self-sealing）for both of coolant and pneumatic
	QL6AT/QL6BT		Tool Plate side
	QP6AT/QP6BT		Tool Plate side	6 ports Rc3/8（pass-through）
Pneumatic port	P38AM（T）＊ P38BM（T）＊	4 ports	Rc3/8×4（pass-through）
Electric signal module
	JXAM(T)＊ JXBM(T)＊	5A×16本※7		JMR-2116M-D	JMR-2116F-D
	R16AT* R16BT*	5A×16本（without connector)※9		-----------------------	terminal for solder
	MWXAM(T) MWXBM(T)	13A×10 Resistance to dust and wator		D/MS3102A18-1P	D/MS3102A18-1S
	BFNAM(BFDAT)* BFNBM(BFDBT)*	non-contact electric signal 15本 NPN output		WEBR2119MS-D	WEBR2116FS-D
	BFPAM(BFDAT)* BFPBM(BFDBT)*	non-contact electric signal 15本 PNP output		WEBR2119MS-D	WEBR2116FS-D
Ground contact module	E52AM(T)* E51BM(T)*	500A×1本（usage：50％）
Attachment module	GLAM(T) GLBM(T)	Attachment module for A or B side. （For adding conventional Quick change options）
Cover	LCAM(T) LCBM(T)	Cover for A side or B side （always use cover when the modules are not in use）

Module for C-side
Primary current module	Model	Capacity and number of contacts		Connector for Master Plate side	Connector for Tool Plate side
	WPCM(T)	200A（usage: 25％）600V Sequence 100A（600V）×3 ※4 Thermo signal: 5A（200V）×3		D/MS3102A36-3P	D/MS3102A36-3S
	WPCM(T)			D/MS3102A36-3P	D/MS3102A36-3S
	WSCM(T)			Seal connector ABS-3632
Pneumatic port	P18CM(T)	4 ports	Rc1/8×4（pass-through）
Pneumatic port	P3WCM(T)	2 ports	Rc3/8×2（pass-through）
Electric signal module
	JCM（T）＊	5A×16本※7		JMR-2116M-D	JMR-2116F-D
	RCT＊	5A×16本（without connector）※9		--------------------------	terminal for solder
	MCM(T)＊	13A×10本※8		D/MS3102A18-1P	D/MS3102A18-1S
	MWCM(T)
	BNCM（BDCT）＊	non-contact electric signal 15本 NPN output		WEBR2119MS-D	WEBR2116FS-D
	BPCM（BDCT）＊	non-contact electric signal 15本 PNP output		WEBR2119MS-D	WEBR2116FS-D
Ground contact module	E51CM(T)*	500A×1本（usage：0％）
Attachment module	GSCM(T)	Attachment module for C-side （For fitting conventional Quick change options onto C-side）
Cover	SCCM(T)	Cover for C side（always use cover when the modules are not in use）

Miscellaneous accessories
Approach sensor
	AS	With approach sensors : 2 Proximity switches for sensing tool plate（AC 2 cords）
	AN	Without approach sensor
Drop-prevention valve （Fool proof） Lock/unlock Solenoid valve	VE VN XE XN	V : With valve for prevent releasing tool plate In case malfunction of solenoid valve for lock/unlock or operation mistake, tool plate is never released places except tool stand. X : Without valve for prevent releasing tool plate E : With solenoid valve for lock/unlock N : Without solenoid valve for lock/unlock

＊include attachment module
（※1）Allowable current is Max.20A for pin(13A for pin No.F) and total allowable current is 71.6A for connector. （※2）Allowable current is total 81.7A for connector. （※3）Port with self-sealing of Fluid module cannot be used for vacuum. （※4）Allowable current is total 290.6A for connector. （※5）Allowable current is total 83.7A for connector. Connector has 7 pins. （※6）Allowable current is total 120.2A for connector. （※7）Allowable current is total 30.4A for connector. （※8）Allowable current is total 57.2A for connector. （※9）Type of connector for master side is JMA.

Product information
QUICK-CHANGE

Features of QUICK-CHANGE ZEUS

Compact, Light, Thin!

Enhanced mechanical fail-safe function!

IConforms to ISO standards for robot flanges!

Standard equipped lock/unlock sensor & LED indication!

Resolves communication errors!

Various options available!

Specifications

Ordering Information

Main Body(aster Plate)

PCD125 M10 (M1N/P)

PCD160 M10 (M2N/P)

PCD125 M12 (M3N/P)

Main Body(Tool Plate)

With valve prevent releasing tool plate

Without valve for prevent releasing tool plate

Option

Servo module for 《 A side and B side 》

Fluid module for 《 A side and B side 》

Electric signal module for 《 A side and B side 》

Pneumatic port for 《 A side and B side 》

Ground contact module for 《 A side and B side 》

Attachment module for 《 A side and B side 》

Covers for 《 A side and B side 》

Primary current module for 《 C side and D side 》

Electric signal module for 《 C side and D side 》

Pneumatic port for 《 C side and D side 》

Ground contact module for 《 C side and D side 》

Attachment module for 《 C side and D side 》

Cover module for 《 C side and D side 》

CONTACT

Product informationQUICK-CHANGE

Features of QUICK-CHANGE ZEUS

Compact, Light, Thin!

Enhanced mechanical fail-safe function!

IConforms to ISO standards for robot flanges!

Standard equipped lock/unlock sensor & LED indication!

Resolves communication errors!

Various options available!

Specifications

Ordering Information

Main Body(aster Plate)

PCD125 M10 (M1N/P)

PCD160 M10 (M2N/P)

PCD125 M12 (M3N/P)

Main Body(Tool Plate)

With valve prevent releasing tool plate

Without valve for prevent releasing tool plate

Option

Servo module for 《 A side and B side 》

Fluid module for 《 A side and B side 》

Electric signal module for 《 A side and B side 》

Pneumatic port for 《 A side and B side 》

Ground contact module for 《 A side and B side 》

Attachment module for 《 A side and B side 》

Covers for 《 A side and B side 》

Primary current module for 《 C side and D side 》

Electric signal module for 《 C side and D side 》

Pneumatic port for 《 C side and D side 》

Ground contact module for 《 C side and D side 》

Attachment module for 《 C side and D side 》

Cover module for 《 C side and D side 》

CONTACT

Product information
QUICK-CHANGE